At Exactseal, we manufacture our products using a variety of high-quality materials to ensure durability, performance, and reliability. Understanding the unique properties of these materials allows us to design and produce customized solutions that meet the specific needs of our clients. We manufacture our rubber products using a variety of materials, including Nitrile, Silicone, EPDM, Fluoroelastomer, Neoprene, Fluorosilicone, and Natural Rubber. To select the most suitable material for your needs, please refer to the table later in this page, which contains technical information on each material we provide.
We pride ourselves on our extensive manufacturing capabilities, specializing in a wide range of custom rubber products. Our state-of-the-art facilities are equipped to handle the production of intricate Silicone Molded Parts, durable EPDM extruded Gaskets, and robust Viton Diaphragms. Our commitment to quality and precision ensures that every product meets the highest industry standards, providing reliable solutions for various applications. Request for Quote right now and our sales team representative will assist you in selecting best material for your requirements. Before selecting any material for your customized requirements, we recommend consulting our Chemical Compatibility Chart for detailed insights into how each material interacts with various chemicals.
Materials to choose from:
Nitrile rubber, or NBR, stands as the ideal choice for applications demanding excellent resistance to oil, fuel, and chemicals. It finds widespread use in both industrial and automotive settings, serving as a key component in products like fuel and oil handling hoses, seals, grommets, hydraulic hoses, and O-rings.
Nitrile rubber, or NBR, stands as the ideal choice for applications demanding excellent resistance to oil, fuel, and chemicals. It finds widespread use in both industrial and automotive settings, serving as a key component in products like fuel and oil handling hoses, seals, grommets, hydraulic hoses, and O-rings.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Nitrile/Buna N |
|---|---|
| MATERIAL CODES | ASTM D1418: NBR ASTM D2000: BF, BG,BK, CH |
| SERVICE TEMPERATURE RANGE | -40F to 250F |
| RECOMMENDED USAGE | Oil, Petrolium and High wear |
| NON RECOMMENDED USAGE | Ozone, Tear, Ketones and Ester |
| DUROMETER RANGE | 30-95 Shore A |
| MOST COMMON APPLICATION | Industrial and automotive, in products such as fuel and oil handling hoses, seals grommets, hydraulic hoses and o-rings. |
Silicone, renowned as one of the most versatile rubber compounds, boasts an exceptional temperature range from -80°F to 550°F, surpassing all counterparts in both insulation and flexibility within various electrical applications. Its non-conductive nature and ability to retain dielectric strength make it a standout choice, with the additional option to be formulated for conductivity. Moreover, silicone offers the flexibility of color matching to any Pantone/RAL standard.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Silicon |
|---|---|
| MATERIAL CODES | ASTM D1418: MQ, VMQ, PVMQ ASTM D2000: FC, FE, GE |
| SERVICE TEMPERATURE RANGE | -80F to 550F |
| RECOMMENDED USAGE | Flexibility, Compression Set Resistance, UV, Ozone, Static Applications |
| NON RECOMMENDED USAGE | Tear, Abrasion and Tensile Strength, Dynamic Application |
| DUROMETER RANGE | 10-85 Shore A |
| MOST COMMON APPLICATION | Electrical, Fluid Control, Medical |
EPDM, a highly versatile synthetic rubber, finds extensive use across various industries, spanning automotive to HVAC (heating, ventilation, and air conditioning). Its widespread application owes to its remarkable resistance to water, steam, oxidation, ozone, acids, and alkalis, coupled with its ability to endure significant temperature variations ranging from -60ºF to +150ºF.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Ethylene Propylene Diene Monomer |
|---|---|
| MATERIAL CODES | ASTM D1418: EPDM ASTM D2000: BA, CA, DA |
| SERVICE TEMPERATURE RANGE | -60F to 300F |
| RECOMMENDED USAGE | Weather, Ozone and Water |
| NON RECOMMENDED USAGE | Oils and Water Steam |
| DUROMETER RANGE | 25-95 Shore A |
| MOST COMMON APPLICATION | Automotive, Heating, Ventilation and Conditioning |
Fluoroelastomers stand out as the rubber of choice, boasting the broadest spectrum of fluid and chemical resistance within the commercial rubber market. With outstanding resistance to oils, fuels, lubricants, and most mineral acids, this high-performance synthetic rubber excels in temperature resistance and exhibits low gas permeability. Furthermore, the fluorine content can be tailored to enhance specific performance properties tailored to your unique application needs.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Viton® |
|---|---|
| MATERIAL CODES | ASTM D1418: FKM, FFKM ASTM D2000: HK |
| SERVICE TEMPERATURE RANGE | -20F to 550F |
| RECOMMENDED USAGE | Chemicals, Heat, Oil and Petroleums |
| NON RECOMMENDED USAGE | Limited Resistance to Steam, Hot Water and Methanol, Low Temperatures |
| DUROMETER RANGE | 60-90 Shore A |
| MOST COMMON APPLICATION | Aerospace, medical, chemical. |
Neoprene stands out for its exceptional versatility. This rubber exhibits robust mechanical strength, resilience against ozone and weathering, and impressive resistance to aging. It forms strong bonds with metal and displays good resistance to specific chemicals. Neoprene is further recognized for its self-extinguishing properties and can be tailored to meet the stringent standards of mass transit industries, such as ASTM C1166, E162, E662, and SMP800C.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Neoprene |
|---|---|
| MATERIAL CODES | ASTM D1418: CR ASTM D2000: BC, BE |
| SERVICE TEMPERATURE RANGE | -65F to 250F |
| RECOMMENDED USAGE | Abrasion, Ozone and Flame Retardant |
| NON RECOMMENDED USAGE | UV, Heat, Ketones and Ester |
| DUROMETER RANGE | 20-90 Shore A |
| MOST COMMON APPLICATION | Industrial |
Fluorosilicone rubber, an inorganic ‘hybrid’ elastomer, blends the extensive temperature range capabilities of silicone with certain chemical resistance properties found in fluorocarbon rubber. However, owing to its silicone foundation, fluorosilicones tend to have relatively lower tear strength, abrasion resistance, and tensile strength, making them less suitable for dynamic applications.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Fluorosilicone |
|---|---|
| MATERIAL CODES | ASTM D1418: FKM, FFKM ASTM D2000: HK |
| SERVICE TEMPERATURE RANGE | -65F to 450F |
| RECOMMENDED USAGE | Heat, Oils and Fuels |
| NON RECOMMENDED USAGE | Tear, Abrasion and Tensile strength |
| DUROMETER RANGE | 40-70 Shore A |
| MOST COMMON APPLICATION | Chemical and Hydrocarbon Fuel Seals. |
Natural rubber is characterized by its ease of processing, offering good performance at low temperatures, exceptional elongation, and high resistance to tears and abrasions. It functions effectively within a useful temperature range spanning from -60ºF to +170ºF and readily bonds to metal surfaces. However, it’s worth noting that natural rubber exhibits shortcomings in resisting ozone, oxygen, sunlight, solvents, and oils.
DESCRIPTION AND PROPERTIES TABLE
| MATERIAL NAME(S) | Natural rubber |
|---|---|
| MATERIAL CODES | ASTM D1418: FVMQ ASTM D2000: FK |
| SERVICE TEMPERATURE RANGE | -60F to 170F |
| RECOMMENDED USAGE | Compression Set, Abrasion, Tear and Electrical Insulation |
| NON RECOMMENDED USAGE | Ozone, Strong Acids, Oil and Petroleums |
| DUROMETER RANGE | 25-90 Shore A |
| MOST COMMON APPLICATION | Abrasive Protection, Vibration dampening, Diaphragms. |
We manufacture Rubber Products as per your requirements
Our bespoke manufacturing process allows us to tailor products to meet the specific needs of our clients. Whether it’s FDA Silicone Hose for pharmaceutical applications or USP Class VI Tubing for medical devices, we work closely with our customers to understand their requirements and deliver products that exceed expectations. This personalized approach ensures optimal performance and satisfaction, making Exactseal a trusted partner in custom rubber manufacturing.
Quality control is at the heart of everything we do at Exactseal. From the initial design phase to final production, we implement rigorous testing protocols to ensure the integrity and durability of our products. Our Nitrile Oil Seals, for example, undergo stringent quality checks to guarantee their effectiveness in demanding environments. This meticulous attention to detail ensures that our customers receive products that are not only fit for purpose but also built to last.
In addition to our core offerings, we also manufacture FFKM O rings, known for their exceptional chemical resistance and high-temperature stability. These O rings are ideal for use in extreme conditions, providing reliable sealing solutions in various industrial applications. Our expertise in producing high-performance rubber products makes Exactseal the go-to choice for businesses seeking superior quality and customized rubber solutions.
